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公司基本資料信息
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Lead-free reflow soldering CY – F820
一、產品特點
1、Windows 視窗操作界面,德國西門子PLC+液晶電腦控制系統,具有極高保障功能.
2、 微循環加熱方式,可實現較大的熱風交換量,擁有極高的熱交換率,可降低溫區設置溫度,對受熱元件起保護作用,特別適合于無鉛焊接.
3、微循環加熱方式,垂直吹風垂直收風,可解決一般回流焊使用導軌焊接時的死角難題.
4、 微循環加熱方式,,收風口離吹風口最近,可有效防止PCB板受熱時的風流影響,達到最高的重復加熱精度.
5、確保加熱過程的超穩定性,并擁有全行業最小的△t偏差,尤其針對高難度焊接工藝.
6、來自國際技術的急冷卻系統,采用放大鏡式集中高效急冷,冷卻速度可達3.5~6℃/秒,管理十分方便.
7、同步齒條、導軌傳輸機構,確保導軌調寬精確及高使用壽命.
8、電腦控制自動潤滑系統,可通過電腦設置加油時間及加油量,自動潤滑傳輸鏈條.
9、集成控制窗口,電腦開關、電動調寬、測試曲線、打印曲線及傳輸數據均可方便操作,設計人性化.
10、曲線測試及曲線分析功能可分析最高溫度、區間段時間、升溫及降溫速度,方便工藝調節.
11、擁有密碼管理的操作系統,防止無關人員改動工藝參數,操作記錄管理可追溯工藝參數的改動過程,方便改善管理.
12、循環風速連續可調,應對各類焊接工藝.
13、松香回收系統,松香定向流動至儲存瓶中,更換清理十分方便.采用不銹鋼管傳送廢氣,終身免維護.
14、發熱絲+變頻運風+微循環,擁有極高的熱交換率,BGA底部與PCB板之間產生的溫差△t極小,最符合無鉛制程嚴格的要求,尤其針對高難度焊接要求的無鉛產品.
Product features
1, Windows, Windows operating interface, Germany's Siemens PLC + LCD computer control system, with functions of high security.
2, microcirculation heating mode, which can realize large hot air exchange capacity, has a very high heat exchange rate, can decrease the temperature set temperature, the heating element protection, especially suitable for lead-free soldering.
3, microcirculation heating mode, vertical flow vertical ShouFeng, can solve the reflow soldering commonly use guide rail welding corner problem.
4, microcirculation heating mode, and tuyere nearest blowing mouth, which can effectively prevent PCB when heated wind influence, to the repeated heating of the highest accuracy.
5, to ensure the heating process of super stability, and has the industry's smallest delta t deviation, especially for difficult welding process.
6, cooling system, from the international technology USES a magnifying glass type efficient quenching, the cooling speed can reach 3.5 ~ 6 ℃ / s, management is very convenient.
7, synchronous rack and guide rail transport organization, ensure the service life of the slideway adjustable high precision and wide.
8 automatic lubrication system, computer control, can be set up by computer come on time and amount, automatic lubrication transmission chain.
9, integrated control window, the computer switch, electric adjustable width and test curve, print, curve and transmission data are easy to operation, the humanized design.
10, test curve and curve function can analysis the highest temperature, interval time, temperature and cooling speed, convenient adjustment process.
11, a password management operation system, to prevent irrelevant personnel changes, process parameters, operation records management traceability process parameters change process, convenient to improve management.
12, circulation wind speed adjustable, dealing with all kinds of welding process.
13, rosin recovery system, directional flow to store the bottle of rosin to replac cleaning is very convenient. Stainless steel pipe transmission exhaust, free maintenance for life.
14, heat wire + frequency conversion + microcirculation, wind has extremely high heat exchange rate, at the bottom of the BGA and the temperature difference between the PCB delta t, most conforms to the strict lead-free process requirements, especially for difficult product of lead-free welding requirements.
二、技術參數
F系列回流焊技術參數 Reflow soldering technology parameters |
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Series |
系列 |
F系列(通用機) |
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Model |
型號 |
CY-F820 |
CY-F1020 |
加熱部分參數 The heating part parameters |
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Heating area number |
加熱區數量 |
上8/下8 |
上10/下10 |
Number of cooling zone |
冷卻區數量 |
上Top2/下Bottom2 |
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運輸部分參數 Transportation part parameters |
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PCB maximum width |
PCB最大寬度 |
導軌式400mm |
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Guide the wide range |
運輸導軌調寬范圍 |
50-400mm |
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Transport direction |
運輸方向 |
L→R(R→L) |
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Guide rail fixed way |
運輸導軌固定方式 |
前端/Front(選配:后端固定) |
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Conveyor belt speed |
運輸帶高度 |
網帶875±20mm,鏈條900±20mm |
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Transmission way |
傳送方式 |
鏈傳動+網傳動 |
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Conveyor belt speed |
運輸帶速度 |
300-2000mm/Min |
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控制部分參數 Control part of the parameter |
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The power supply |
電源 |
5線3相380V 50/60Hz |
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Start the power |
啟動功率 |
38Kw |
45Kw |
Normal work consumed power |
正常工作消耗功率 |
Approx.8Kw |
Approx.8.5Kw |
Heating up time |
升溫時間 |
約20分鐘 |
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The temperature control range |
溫度控制范圍 |
室溫-350℃Room Temper ature-350℃ |
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Temperature control mode |
溫度控制方式 |
全電腦PID閉環控制,SSR驅動 |
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The whole machine control mode |
整機控制方式 |
電腦+PLC |
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The temperature control precision |
溫度控制精度 |
±1℃ |
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The deviation of PCB temperature distribution |
PCB板溫度分布偏差 |
±1-2℃ |
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Cooling way |
冷卻方式 |
空氣機:風冷, 氮氣機:水冷 |
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Abnormal alarm |
異常報警 |
溫度異常(恒溫后超高或超低) |
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Three color light |
三色燈指示 |
三色信號燈:黃—升溫;綠—恒溫;紅—異常 |
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機體參數 The body parameter |
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Weight |
重量 |
Approx.1600Kg |
Approx.1800Kg |
Installation dimensions(mm) |
外型尺寸(mm) |
L5050×W1200×H1450 |
L6050×W1200×H1450 |
Exhaust air requirements |
排風量要求 |
10立方/min 2通道∮180MM |
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氮氣部分(選項) Nitrogen part (option) |
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Nitrogen protection device |
氮氣保護裝置 |
氮氣流量20-30立方/小時 氧氣濃度500-800PPM |
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The external water cooling system |
外置水冷卻系統 |
功率3P 制冷速度≧6℃/sec |
三、重要元件品牌:
Name |
名稱 |
品牌 |
備注 |
PLC |
PLC |
西門子 |
德國 |
Control Computer |
控制電腦 |
聯想 |
中國名牌 |
Ac contactor |
交流接觸器 |
施耐德 |
法國 |
Disconnector |
空氣開關 |
正泰 |
中國名牌 |
SSR |
固態繼電器 |
誠億泰 |
臺灣 |
Transducer |
變頻器 |
臺達 |
臺灣 |
Intermediate relay |
中間繼電器 |
OMRON |
日本 |
Optoelectronic switch |
光電開關 |
誠億泰 |
臺灣 |
Button switch |
按鈕開關 |
誠億泰 |
臺灣 |
Conveyor motor |
運輸馬達 |
臺創 |
臺灣 |
Heating tube |
發熱管 |
臺展 |
臺灣 |
Cylinder |
氣缸 |
AIRTAC |
臺灣 |
Solenoid valve |
電磁閥 |
AIRTAC |
臺灣 |
Pressure regulating valve |
調壓閥 |
AIRTAC |
臺灣 |
Blower Motor |
熱風馬達 |
三越 |
臺灣 |